Engineer’s Innovative Air Filter Boosts Bike Mileage, Bags Rs 90 Lakh in Funding

Like many school college students throughout his commencement, Mayur Patil from Nashik struggled to save cash. One of many main ache factors for him was the two-stroke fuel-guzzling motorbike.

However addressing this very drawback has helped him construct an progressive machine that he claims will scale back carbon emissions by 40 per cent and enhance the mileage of autos.

“I used to be the second proprietor of the motorbike, and it had poor gas effectivity with a mileage of 16 to twenty KMPL in comparison with 35 KMPL discovered out there. I used to be spending about 50 per cent of the pocket cash on gas and wished to avoid wasting on the identical,” he tells The Higher India.

Mayur, a mechanical engineering pupil, then determined to unravel the difficulty himself. “I cleaned the engine components, mounted the carburettor, crankcase, cleaned the piston, modified the spare components and oil, which helped enhance engine efficiency and improved its mileage to 40 KMPL,” he says.

Mayur together with his progressive air filter.

Feeling inspired and motivated, he tried focussing on the air filter to enhance the car efficiency.

“The air filters in autos are constructed from filter paper. They’re dipped in a chemical resolution to have charged unfavorable ions which assist inefficient combustion of gas and air,” he explains.

Mayur created his filter from a non-woven fabric materials and dipped it in regionally obtainable chemical substances to get the unfavorable ions/ ionization impact. “I attempted the filter, and it labored wonders. On the two-stroke motorbike, the mileage elevated to 62 KMPL. I performed the trials for eight months, and the effectivity remained the identical,” he says.

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A rise in mileage pointed to 2 facets — the engine gas combustion improved, lowering hazardous air pollution and rising gas effectivity.

Impressed by his achievement, he tried the filter within the different two and four-wheelers. “I experimented with them on buses by searching for approvals with one of many Regional Transport Companies (RTC) in southern India. The effectivity improved in these autos too. Nevertheless, I wished to make use of industrial chemical substances and fibres for the filter to make sure business viability, that are legally accessible to firms solely,” he says.

A startup with a trigger

On submitting his thought to IIM Ahmedabad in 2015, he was chosen for his or her Energy of Concepts programme. “It’s a startup problem competitors that helps groom progressive concepts and practice the mindset of budding entrepreneurs. I received a prize of Rs 5 lakh in the course of the 15-day boot camp,” he says.

A yr later, Mayur used the award cash to scale his product commercially and included his startup, Small Spark Ideas in Pune. “I labored part-time at a storage to satisfy my bills and proceed investing in bettering the product,” he provides.

Later, he got here up with a patented air filter that reduces carbon emissions by 40 per cent and will increase gas effectivity. “The filter improves the effectivity of two-wheelers by 30-40 per cent and 10-20 per cent in four-wheelers and buses. Furthermore, they’ve a lifespan of 1 lakh km and don’t want alternative within the car’s lifetime,” he shares.

Air filter by Small Spark Ideas.

Mayur says his bike filter for Royal Enfield can be obtainable on Amazon by mid December 2021 for Rs 2,200. “A traditional filter prices about Rs 700 however wants alternative each 6,000 km. The filter we provide will work 20 instances extra with cleansing,” he provides.

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Apart from, filters for different autos are additionally obtainable.

He plans to introduce air filters for a spread of autos and diesel engines. “Utilizing these air filters in autos and diesel engine turbines can scale back the carbon emission by 5 per cent, a big determine for a rustic like India. I intention to introduce the air filters to regional transport places of work of different states,” he provides.

Mayur says that he’s devising a mannequin the place journey businesses and transport firms can use the filters and earn carbon credit for the variety of carbon emissions saved within the course of.

“Not too long ago, I obtained a funding of Rs 90 lakh underneath Atal New India Problem (ANIC), which I’ll utilise to arrange a full-fledged plant with in-house analysis and improvement, manufacturing unit and develop air pollution capturing gadgets,” he says.

However for now, he feels glad to have created a product that may deal with the burning subject of local weather change. “Each entrepreneur has a dream of making a product and making it successful. However my product may even profit the surroundings, and I’m happy with that,” Mayur says.

Edited by Yoshita Rao

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